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MATERIAL DATABASE

Duplex Stainless Steel Materials

Discover the complete range of duplex stainless steel grades used in spiral wound gasket manufacturing. Compare corrosion resistance, mechanical properties, operating temperatures, international standards and engineering characteristics before selecting the right material for your sealing application.

Why Duplex Stainless Steel?

Duplex stainless steel is a two-phase austenitic-ferritic alloy family used for spiral wound gasket winding because it combines the strength of ferritic grades with the corrosion resistance and toughness of austenitic grades. Its higher yield strength and superior resistance to chloride stress corrosion cracking make it a preferred choice for aggressive process media, high pressure and demanding environmental conditions.

Available Duplex Stainless Steel Grades

Select a duplex stainless steel grade to view detailed engineering properties including chemical composition, mechanical values, operating temperature, heat treatment and international standards.

Duplex 2205

Duplex 2205 is the most widely used duplex stainless steel for spiral wound gasket winding. Its balanced austenitic-ferritic microstructure delivers roughly double the yield strength of standard austenitic grades along with excellent resistance to chloride pitting, crevice corrosion and stress corrosion cracking, making it suitable for oil and gas, chemical processing and desalination applications.

ASTM A240 UNS S32205 EN 1.4462 Max. 300°C Duplex

Super Duplex 2507

Super Duplex 2507 is a high-alloy super duplex stainless steel offering exceptional resistance to pitting, crevice corrosion and chloride stress corrosion cracking. Its high molybdenum and nitrogen content give it outstanding mechanical strength and corrosion performance for the most severe offshore, seawater and chemical processing environments.

ASTM A240 UNS S32750 EN 1.4410 Max. 300°C Super Duplex

Typical Applications

Duplex stainless steel spiral wound gasket materials are widely used across industries requiring high mechanical strength and superior resistance to chloride-induced corrosion.

Oil & Gas

Pipeline flanges, subsea equipment, valves, compressors, offshore platforms and pressure vessels.

Chemical Plants

Reactors, heat exchangers, storage tanks, pumps and process piping systems handling aggressive media.

Petrochemical

High pressure and high chloride process equipment requiring superior stress corrosion cracking resistance.

Desalination

Reverse osmosis systems, brine piping and seawater intake equipment.

Marine

Saltwater piping, offshore platforms and shipbuilding applications.

Pharmaceutical

High purity production equipment, clean piping and sanitary processing systems.

Why Choose Duplex Stainless Steel?

Superior Corrosion Resistance

Outstanding resistance to chloride pitting, crevice corrosion and stress corrosion cracking.

High Mechanical Strength

Roughly double the yield strength of standard austenitic stainless steel grades.

Excellent Fabrication

Good formability, machinability and weldability for gasket manufacturing.

International Standards

Available according to ASTM, ASME, EN, DIN and JIS material specifications.

Frequently Asked Questions

Which duplex stainless steel grade is most commonly used for spiral wound gaskets?

Duplex 2205 is the most widely used grade because it provides an excellent balance of corrosion resistance, mechanical strength and cost for general duplex applications.

When should Super Duplex 2507 be selected instead of Duplex 2205?

Super Duplex 2507 is recommended for more severe chloride-containing environments, seawater service and highly aggressive chemical media due to its higher molybdenum and nitrogen content.

What is the main advantage of duplex stainless steel over standard austenitic grades?

Duplex grades offer significantly higher mechanical strength and superior resistance to chloride stress corrosion cracking compared to standard austenitic stainless steels such as SS304 and SS316.

Need Help Selecting the Right Duplex Stainless Steel Grade?

Our engineering team can help you select the most suitable duplex stainless steel grade for your operating pressure, temperature and service environment.

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